Perforated Sheet and Expanded Metal Sheet

Perforated Sheet & Expanded Metal Sheet – High-Performance Metal Mesh Solutions

In modern construction, design and manufacturing, metal sheet products are essential for both structural and decorative applications. Among these, Perforated Sheet and Expanded Metal Sheet stand out due to their versatility, durability and wide range of applications. From architectural perforated sheet façades to expanded metal for walkways and safety barriers, these products offer an ideal balance of strength, transparency, airflow and aesthetics.

This guide introduces perforated metal sheet and expanded metal sheet, their technical specifications, benefits, common usage areas, material options and key points for choosing the right metal mesh sheet for your project. HL Metal Demir Çelik Sanayi supplies both standard and custom perforated sheet and custom expanded metal solutions for industrial and architectural designs.

Overview: Perforated Sheet & Expanded Metal Sheet

Perforated sheet and expanded metal sheet are specialist metal mesh sheet products designed to combine structural performance with controlled open area. Unlike solid plate, these products offer:

  • Airflow and ventilation for HVAC, acoustic and process applications.
  • Light transmission and visibility for façades, sunscreens and security screens.
  • Slip resistance and safety for platforms and walkways.
  • Decorative patterns and textures for architectural design.

Both perforated and expanded metal sheets can be produced from mild steel, galvanized steel, stainless steel and aluminum, making them suitable for a wide range of environments from indoor decorative features to harsh industrial and marine conditions.

Perforated Metal Sheet – Definition & Features

Perforated Metal Sheet, also known simply as perforated sheet, is a flat metal sheet punched with a regular pattern of holes, slots or decorative shapes. Common variants include:

  • Round hole perforated sheet
  • Square hole perforated sheet
  • Slotted perforated sheet
  • Custom perforated sheet with bespoke patterns

Perforation patterns can be optimised for airflow, acoustic performance, filtration, screening or purely aesthetic purposes. Popular material types include:

  • Stainless steel perforated sheet for corrosion-resistant and hygienic applications.
  • Aluminum perforated sheet where low weight and good corrosion resistance are required.
  • Galvanized perforated sheet for outdoor or industrial environments.
  • Mild steel perforated sheet for general-purpose industrial use, often with painting or powder coating.

Perforated Sheet – Technical Specifications

Typical technical specifications for perforated metal sheet are summarised below. Values may be adjusted according to project-specific requirements and tooling.

Attribute Details – Perforated Sheet
Materials Stainless Steel, Aluminum, Galvanized Steel, Mild Steel
Thickness Range 0.5 mm to 6.0 mm (other thicknesses on request)
Hole Types Round, Square, Slotted, Hexagonal, Decorative Custom Shapes
Hole Diameter / Slot Width Approx. 1 mm to 50 mm, depending on pattern and material
Open Area Approx. 10% to 70%, optimised for airflow, acoustics or screening
Standard Sheet Sizes 1000×2000 mm, 1250×2500 mm, 1500×3000 mm (custom sizes available)
Finish Options Mill Finish, Powder Coated, Anodized (Aluminum), Brushed, Galvanized
Tolerances Length/Width ±2 mm, Hole Diameter ±0.2 mm, Thickness ±0.1 mm (typical)

Specific tolerances and pattern geometries depend on tooling and standards. For tight tolerance or architectural perforated sheet projects, HL Metal recommends reviewing drawings and feasibility jointly with our technical team.

Advantages of Using Perforated Sheet

  • Lightweight structure: due to the open area, less material is required without sacrificing structural integrity, resulting in lower weight per square metre.
  • Ventilation & airflow: ideal for ventilation grilles, sunscreens, louvers and acoustic panels, where controlled airflow and light transmission are essential.
  • Modern appearance: decorative perforated sheet patterns provide a contemporary and refined look for façades, ceilings, partitions and interior design.
  • Noise control: acoustic perforated sheet in combination with insulation materials is effective in sound absorption and noise reduction in tunnels, engine rooms and industrial facilities.
  • Durability: heavy-duty perforated sheet in mild steel or stainless steel withstands tough industrial conditions.

Expanded Metal Sheet – Definition & Features

Expanded Metal Sheet is produced by cutting and stretching a solid metal sheet, creating a mesh-like pattern with diamond-shaped openings. Unlike perforated sheet, there is no punching and no material loss – the sheet is simply slit and expanded. This process increases surface area and stiffness without adding weight, resulting in a strong, self-reinforcing expanded mesh sheet.

Common types include:

  • Raised expanded metal sheet (standard – with raised strands)
  • Flattened expanded metal sheet (rolled to provide a smoother surface)

Popular material options are aluminum expanded metal sheet, stainless steel expanded metal, mild steel expanded metal sheet and galvanized expanded metal. These materials make expanded mesh ideal for fencing, machinery guards, walkways, catwalks and security screens.

Expanded Metal Sheet – Technical Specifications

Typical expanded metal sheet specifications supplied by HL Metal are summarised below:

Attribute Details – Expanded Metal Sheet
Material Options Mild Steel, Galvanized Steel, Aluminum (1050 / 5754), Stainless Steel (304 / 316)
Types Raised Expanded Metal, Flattened Expanded Metal
Sheet Thickness Approx. 1.0 mm to 5.0 mm (base sheet thickness before expanding)
Strand Width Approx. 1.2 mm to 5.0 mm (depending on mesh type)
Opening Sizes (SWD / LWD) SWD: 6–100 mm, LWD: 12–200 mm (other mesh sizes on request)
Standard Sheet Sizes 1000×2000 mm, 1220×2440 mm, 1500×3000 mm (custom sizes & rolls available)
Surface Finishes Mill Finish, Hot-Dip Galvanized, Powder Coated, Anodized (for aluminum)
Tolerances Length/Width ±3 mm, Mesh Size ±5% (typical production values)

For heavy duty expanded metal, reinforced mesh sizes and thicker base materials can be provided. HL Metal can recommend suitable mesh types for expanded metal grating, expanded metal fencing and expanded metal for walkways.

Benefits of Expanded Metal Sheet

  • Structural strength: the diamond mesh design provides excellent load-bearing capacity, ideal for expanded metal walkways, platforms and stair treads.
  • Slip resistance: raised expanded metal offers natural grip, suitable for ramps and industrial floors.
  • Economical production: material is slit and stretched, so there is no scrap or punching waste.
  • Corrosion resistance: galvanized, stainless or coated expanded metal performs well in outdoor and marine environments.
  • Versatility: used as expanded metal fences, machine guards, security screens, ceiling panels and cladding.

Common Applications – Architectural & Industrial

Architectural Applications

  • Perforated sheet for cladding: building façades, sunscreens, balcony railings and interior partitions.
  • Architectural expanded metal: shading systems, decorative panels, ceilings and suspended features.
  • Decorative expanded metal sheet & decorative perforated sheet: modern and classic design concepts, combining transparency, light control and texture.

Industrial Applications

  • Industrial perforated sheet: filters, ventilation panels, protective covers, acoustic barriers, enclosures and machine guards.
  • Industrial expanded metal sheet: catwalks, scaffolding, safety barriers, security screens and equipment platforms.
  • Noise control systems: perforated sheet panels used in bridge and tunnel sound barriers, engine rooms and HVAC plants.

Construction, Infrastructure, Agriculture & Security

  • Expanded metal for walkways: non-slip surfaces in industrial plants, offshore platforms and power stations.
  • Expanded metal fencing: animal enclosures, perimeter security, parking areas and plant fencing.
  • Metal mesh sheets & steel mesh panels: ventilation, screening, cage construction and protective barriers.

Product Variants & Customization Options

Thanks to advanced manufacturing capabilities, both perforated and expanded metal sheets can be customised to meet specific performance and design requirements:

  • Perforated mesh sheet – with round, square or slotted holes.
  • Custom perforated sheet – bespoke patterns, margins and open area ratios.
  • Perforated sheet sizes – cut-to-size panels or modular panel formats.
  • Expanded mesh sheet – raised or flattened strands for different surface profiles.
  • Expanded metal roll – rolls for long fence lines or continuous cladding.
  • Custom expanded metal – special SWD/LWD and strand dimensions.
  • Heavy duty expanded metal – for high-load platforms and traffic-bearing surfaces.
  • Perforated and expanded metal sheets – combined solutions in one project (e.g. façade + walkway).

How to Choose the Right Material & Finish

When selecting between perforated sheet and expanded metal sheet, consider the following criteria:

Environmental Conditions

  • For outdoor use, galvanized perforated sheet or galvanized expanded metal is recommended to prevent rust.
  • For coastal or chemical environments, stainless steel perforated sheet or stainless steel expanded metal offers superior corrosion resistance.
  • For indoor decorative elements, aluminum expanded metal sheet or powder-coated decorative perforated sheet provides a lightweight, aesthetic solution.

Aesthetic Requirements

  • For strong visual impact and branding, architectural expanded metal and decorative perforated sheet offer sophisticated finishes and unique textures.
  • Custom patterns can support brand identities, corporate motifs or special façade concepts.

Structural Strength & Application Type

  • Projects requiring high load capacity benefit from heavy-duty perforated sheet, heavy duty expanded metal or even teardrop patterned sheets and chequered plates for floor areas.
  • For ventilation or acoustics, perforated mesh sheet or acoustic perforated sheet provides both functional performance and design freedom.
  • For fencing and safety guards, expanded metal fencing and expanded metal mesh for fences are robust and difficult to cut or deform.

Buying Tips & Sourcing Perforated / Expanded Metal

With the rise of e-commerce, sourcing high-quality perforated sheet and expanded metal sheet has become easier. Common search phrases include:

  • Buy perforated sheet online
  • Buy expanded metal online
  • Perforated sheet manufacturer
  • Expanded metal supplier
  • Custom expanded metal sizes
  • Expanded metal mesh for fences
  • Metal mesh for acoustic panels

When choosing a supplier, prioritise:

  • Technical support and design assistance.
  • Material certification and full traceability.
  • Broad range of perforated sheet sizes and expanded metal mesh types.
  • Cut-to-size, fabrication and coating services from a single source.

Perforated & Expanded Metal Sheet from HL Metal

HL Metal Demir Çelik Sanayi supplies perforated sheet, expanded metal sheet and related floor plate products to customers in Europe, the Middle East, North Africa and beyond. In addition to standard stock, we offer:

  • Custom perforated and expanded metal sheets based on project drawings.
  • Complementary products such as Teardrop Patterned Sheet and Chequered Plate / Tread Plates for anti-slip flooring.
  • Value-added services – cutting, bending, welding, blasting and coating – listed under Our Services.
  • Export-oriented packaging, documentation and logistics support.

Contact HL Metal for Perforated & Expanded Metal Solutions

If you are planning a project that requires perforated metal sheet, expanded metal sheet, heavy duty expanded metal, decorative perforated sheet or complementary teardrop patterned sheets and tread plates, HL Metal is ready to support you. Share your mesh type, material grade, sheet sizes, surface finish and annual volume – our team will prepare a tailored technical and commercial proposal.

Value-Added Processing & Surface Protection for Hot Rolled Steel

Turn your hot rolled steel sheets and plates into finished, ready-to-assemble components. HL Metal combines advanced cutting, forming and protective coating services to support your fabrication process from raw material to final part.

CNC Laser Cutting

Achieve clean edges, tight tolerances and complex geometries with our CNC laser cutting service. From thin-gauge sheet metal to structural plate, our high-performance laser systems deliver precision parts with minimal burrs and reduced finishing work.

CNC Plasma Cutting

For thicker plates and heavy-duty sections, our CNC plasma cutting provides robust and economical cutting performance. Ideal for structural fabrication, machinery frames and industrial steelwork where productivity and reliability are key.

Laser Cutting for Tube & Hollow Section

Customise circular, square and rectangular hollow sections with high-precision laser cutting. We produce slots, holes, mitre cuts and complex contours directly on tubes and hollow sections, reducing welding time and simplifying assembly for structural and architectural projects.

Press Brake Bending

Transform flat hot rolled steel sheets into channels, brackets and complex profiles with our CNC press brake bending. High-tonnage, multi-axis machines ensure consistent angles, repeatable bends and accurate parts ready for welding or bolting.

Sandblasting, Coating & Shop Primer

Prepare your steel surfaces for long-term performance with professional sandblasting, coating and shop primer application. We remove mill scale and rust, create a controlled surface profile and apply shop primer systems that protect your plates and profiles during fabrication, transport and installation.

Galvanizing & Corrosion Protection

Extend the service life of your hot rolled steel in outdoor and aggressive environments with our galvanizing solutions. Hot-dip zinc coatings provide long-term corrosion protection for structural members, plates and fabricated assemblies.

Discuss Your Project with HL Metal

Need a combined package of hot rolled steel sheet and plate with cutting, bending, blasting, coating or galvanizing? Share your drawings, material grades and delivery terms — our team will prepare a tailored proposal for your project.

Perforated Sheet and Expanded Metal Sheet Manufacturer – HL Metal

Perforated sheet and expanded metal sheet solutions for demanding industrial and architectural applications. Our products are engineered to enhance structural integrity, ventilation performance and aesthetic appearance while meeting strict European quality standards. We support OEMs, fabricators, construction companies and project contractors with consistent quality, short lead times and export-oriented logistics.

Perforated Sheet – High-Precision Perforated Metal

Our perforated metal sheets are manufactured with precision-engineered perforation patterns to ensure uniform aperture distribution, optimal open-area ratios and superior mechanical stability. We offer round, square, slotted and decorative perforations in a wide range of hole diameters, pitch spacing and material thicknesses. Depending on project requirements, we can supply galvanized steel, cold-rolled steel, hot-rolled pickled & oiled, aluminum and stainless steel substrates.

Typical applications include ventilation grilles, façade cladding, acoustic panels, machinery guarding, filtration systems, interior design and retail fixtures. Each sheet is produced according to strict EN and ASTM tolerances, and can be tailored based on technical drawings or bespoke specifications.

Expanded Metal Sheet – Robust Lattice Structures

Expanded metal sheets are fabricated from a single piece of metal without welding, creating a high-strength lattice structure with excellent load-bearing capacity and slip resistance. Raised and flattened mesh configurations are available for industrial platforms, walkways, stair treads, safety barriers, fencing systems and equipment protection.

We can supply expanded metal in mild steel, galvanized steel, aluminum and stainless steel with various mesh openings, strand widths and thicknesses. This allows you to balance weight, strength and transparency according to your project’s structural calculations and design intent.

Key Advantages of HL Metal Perforated & Expanded Sheets

• Compliance with relevant EN and ASTM standards
• Wide material portfolio: galvanized, hot-rolled, cold-rolled, aluminum, stainless steel
• Customizable hole patterns, mesh geometry, thickness and sheet dimensions
• High-tensile, corrosion-resistant and export-ready quality
• Mill Test Certificates (EN 10204 3.1) and project documentation upon request
• Professional packaging for export by truck, container or mixed-load shipments

Typical Application Areas

• Industrial platforms, walkways and access routes
• Architectural façade cladding and sun-screening systems
• Acoustic and ventilation panels for HVAC installations
• Safety guards, machinery enclosures and protective barriers
• Fencing, partitions and perimeter security solutions
• Filtration, separation and screening applications

Request a Tailored Offer

If you require a specific perforation pattern, mesh opening, strand width or customized sheet dimension, please share your technical specifications (material grade, thickness, width, length, application and required quantity). Our team will prepare a project-based, highly competitive quotation with suitable delivery terms such as EXW, FCA, FOB, CFR or CIF depending on your destination.

Request a Custom Quotation from HL Metal

For complementary structural products such as square hollow sections, rectangular hollow sections and galvanized profiles, please visit our related pages: Square Hollow Sections · Rectangular Hollow Sections · Galvanized Profiles

Perforated Sheet and Expanded Metal Sheet solutions engineered for demanding industrial, architectural and mechanical applications. Our products are designed to deliver superior structural integrity, corrosion resistance, airflow efficiency and long-term durability, making them ideal for projects where both performance and aesthetics must meet European quality standards.

Perforated Sheet (Perforated Metal)

Our perforated metal sheets are manufactured with precision-engineered perforation patterns to ensure uniform aperture geometry and optimized open-area ratios. We offer round, square, slotted and decorative hole configurations across a wide range of material thicknesses and pitch spacings. These sheets can be produced in galvanized steel, cold-rolled steel, hot-rolled pickled and oiled steel, aluminum or stainless steel, depending on the required corrosion resistance and mechanical properties. Perforated sheets are commonly used in ventilation panels, acoustic systems, façade cladding, filtration units, machinery guarding, interior design applications and various industrial equipment. Every sheet is produced according to strict EN and ASTM tolerances, and custom dimensions or bespoke perforation layouts can be manufactured upon request.

Expanded Metal Sheet (Expanded Mesh)

Expanded metal sheets are fabricated from a single piece of metal without welding, resulting in a robust lattice structure with exceptional load-bearing performance and slip resistance. Raised and flattened mesh types are available to suit different application requirements such as industrial walkways, platforms, stair treads, security partitions, fencing systems and machine protection enclosures. We supply expanded metal in mild steel, galvanized steel, aluminum and stainless steel, with multiple mesh opening sizes, strand widths and thickness options. This allows engineers and contractors to select the optimal balance between strength, transparency, weight and rigidity.